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Details:
Diamond grit impregnated dressers have been developed from
multi-point dressers. In contrast to the latter they are manufactured
from crushed diamond grit rather than a larger number of small
natural diamonds. The advantages of the diamond impregnated
dresser lie in its exceptional sharpness, which results from
sharp edges and points of the broken diamond grit.
Diamond grit impregnated dressers are ideally suited to the
following applications, dressing resin, vitreous and rubber
bond, fine grit and even so called "grit free" grinding
wheels, as well as boron carbide grinding wheels, dressing
single profile threaded and V-profile grinding wheels, for
general dressing operations on centreless, cylindrical and
surface grinding machines.
Diamond grit impregnated dressers are more economical because
of their low initial cost and their resistance to shock and
impact which prevents shattering.
Dressing times are reduced as higher feed rates can be used.
There is an unlimited number of sharp pull-out-free cutting
edges contained in the crushed diamond grit.
Diamond grit impregnated dressers
demand greater care in selecting the correct dresser for a
given application. The bond and diamond grit size used are
both variable according to the type of grinding wheels to
be dressed. The size of the diamond grit particles should
be matched to the grit size of the grinding wheel.
Instructions for Use
Normal dressing speeds are used. A plentiful supply of coolant
should be provided both before and during dressing to prolong
dresser life. The diamond grit impregnated cutting face of
the dresser should be set at an angle of 90° to the grinding
wheel to be dressed, so that all the cutting edges of the
diamonds grit are able to make contact with the wheel face.
The feed rates used may be double of those used with single-point
diamond dressers.
The depth of cut should
be as follows:
finishing - approx 0.01 mm
rough grinding - approx 0.02 mm
Note: While ordering please specify 'D' & 'L'
dimensions & bond |
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