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| Guidelines for Dressers | Guidelines for PCD | Guidelines for CBN Tools |
Merits of switching to PCD & CBN Tools
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Guidelines for PCD Tools

Technical advantages PCD turning and milling tools as compared to tungsten carbide:

  • Better surface finish (for brilliant surface finish, natural diamond should be used)
  • Interrupted-cut machining without any problems.
  • Better ratio of surface finish to cutting forces and metal removal rate.
  • Lower cutting forces
  • Higher cutting speeds, feed rates and cutting depths for very tough materials.
  • Roughing and finishing cycles possible in one operation
  • Tool life generally 50 times or more than that of tungsten carbide tools
  • Possibility of closer dimensional tolerances

Technical advantages of CBN turning tools, as compared to tungsten carbide, ceramics or grinding :

  • Turning of extremely tough materials that generally had to be ground.
  • High cutting speeds and metal removal rates assuring economical applications.
  • Tool life is substantially increased as compared to sintered carbide and ceramics.
  • Outstanding surface finish comparable to ground finish.
  • Higher metal removal rate as compared to grinding.
  • Possibility of very close tolerance machining due to extremely low tool wear.
  • Roughing and finishing cycles possible in one operation.
  • Although not replacing the grinding operation in totality, the use of CBN tools has and will eliminate this operation in many cases.


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