|
In general, for machining materials such as pearlitic grey
cast iron, powdered metals, high temperature alloys and hardened
ferrous metals (>45 HRc) where sever interrupted cuts are
involved, the higher percentage CBN grade is used.
The higher, percentage ceramic-based CBN can be used for
rough and finish machining of hardened ferrous metals (>45
HRc) operations where hard turning is replacing grinding and
for continuous as well as interrupted cuts in finish machining.
While using CBN tools, the following guidelines are recommended:
- Use rigid machines with sufficient horsepower
- Keep minimum tool overhang
- Use negative rake tools and largest lead angles whenever
possible.
- Although use of coolant is not mandatory, cutting fluid
is generally recommended on long-cut operations.
- A proper chamfer should be ground on the cutting edge
to minimise edge chipping and increase edge strength. Larger
angles and width may be required for severely interrupted
cuts. Radius honing is also recommended for severely interrupted
cuts
|