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Technical advantages PCD turning and milling tools as
compared to tungsten carbide:
- Better surface finish (for brilliant surface finish,
natural diamond should be used)
- Interrupted-cut machining without any problems.
- Better ratio of surface finish to cutting forces and
metal removal rate.
- Lower cutting forces
- Higher cutting speeds, feed rates and cutting depths
for very tough materials.
- Roughing and finishing cycles possible in one operation
- Tool life generally 50 times or more than that of tungsten
carbide tools
- Possibility of closer dimensional tolerances
Technical advantages of CBN turning tools, as compared
to tungsten carbide, ceramics or grinding :
- Turning of extremely tough materials that generally had
to be ground.
- High cutting speeds and metal removal rates assuring
economical applications.
- Tool life is substantially increased as compared to sintered
carbide and ceramics.
- Outstanding surface finish comparable to ground finish.
- Higher metal removal rate as compared to grinding.
- Possibility of very close tolerance machining due to
extremely low tool wear.
- Roughing and finishing cycles possible in one operation.
- Although not replacing the grinding operation in totality,
the use of CBN tools has and will eliminate this operation
in many cases.
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